Chlorella |
The Source of Fine Health Foods |
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CHLORENERGY ®
888.700.0801 or 310.533.0800
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The state-of-the art Integral Manufacturing System under
one roof !
Chlorella Industry Co., Ltd. (C'est Si Bon's Manufacturing Partner In Japan) ( Kyushu Factory ) First of all, for an optimum high quality chlorella production, the mother strain to be used for the culture should be carefully selected and come from the superior class. Moreover, the technique how to create an optimal environment for the utmost benefits the strain can offer is very critical. Harvesting a good chlorella and spray-dying it for packaging/packing and delivery are as well important, which can only be achieved by the stringent quality and sanitary control in food processing that Chlorella Industry Co., Ltd. can offer . In order to enable all of the above, from the development of the powerful strain to the open-air mass culture of Chlorella vulgaris Chikugo followed by the shipment of the final products are currently performed in one integral manufacturing roof of the company. Chlorella Industry Co., Ltd. is second to none, and is the world foremost specialist and the leader in the industry providing the highest chlorella products to the world. The highest standard of Quality Control The old cliché still holds true, " Pack up the quality in each production stage". Literally, this refers, needless to say, to the inspection of the products. Chlorella Industry Co., Ltd. performs its quality control in each production point such as stages in spray-drying and tableting. For instance, in tableting stage, weight, pressure and solidity are measured. In this point, Chlorella Industry Co., Ltd. gives this disintegration testing process an extra caution in order to meet the in-house high standard requirement setting the time to be in range of plus or minus 10 minutes, which is precisely designed for an optimum digestibility and bio-availability. Chlorella Industry Co., Ltd. is proud that it is undoubtedly a superb practice as the time set even for disintegration of pharmaceutical grade tablets is 30 minutes according to Japan Pharmacopeia. While reinforcing the safety in production environment such as the reservoirs and the dumping bacterial count in the in-door facilities, Chlorella Industry Co., Ltd. goes through the complete manufacturing procedures. In day-to-day basis, Chlorella Industry Co., Ltd. takes a series of safety check in each production point including the quality control which further extends to the supervision of the entire production environment and the final inspection of the products. |
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(1)
Species/Strain: Characteristics of Chlorella vulgaris Chikugo strain
(hereunder Chikugo):-
The cell wall is extremely thin- Digestibility is 82% - Abundant in Chlorella vulgaris extract which is native to Chikugo strain. - Polysaccharide which is one of the constituents of CVE is discharged surrounding the cell. |
(2) Culture in flask (new)First stage in its preliminary culture in order to stabilize and maintain the quality of the mother strain. The culture is proceeded by switching Chikugo strain into the liquid culture media giving it a constant mechanical shake. |
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(3) Culture in small jar-fermenter (new) Second
stage in its preliminary culture. The culture is performed by switching
Chikugo strain into small jar-fermenter. While maintaining the active
and fresh conditions for the culture, it then leads to the next stage,
i.e. the culture of the mother strain in big jar-fermenter. |
(4) Big jar-fermenter (new) In this stage, the mother strain
in its highest quality suitable for the open-air culture is constantly
furnished in, while the temperature and pH for the culture are in control. |
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(5) Open-air culture / production The mother strain cultured
in big-fermenter now goes under the sun, i.e. to the open-air production
pool. This is to let it absorb the abundant sun energy for maximization
of the nutritional components within the cell. The depth of the pool
is purposely designed to be shallow, 15cm (6 inches) so that the sun
can fully penetrate. The harvest is done at its peak of the cell activation.
The obtained liquid now goes to the next processing stage. |
(6) Centrifugal machine After the cultured liquid completes the
centrifugation process, the cells of chlorella are repeatedly rinsed
and then dehydrated to be kept as a concentrated suspension. |
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(7) Plate-heater
The concentrated suspension goes through the plate-heater for
sterilization. |
(8) Spray-drier Chlorella
power in fine particles is produced through an instantaneous spray-drying
process. |
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(9) Tableting The fine
powder of chlorella is evenly tableted and shaped for the packaging
line. |
(10) Counting and filling
The
finished chlorella tablets are carefully counted to meet the pre-assigned
numbers for each product to be bottled. |
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(11) Final packing for shipments
The final bottled / packaged products are packed in corrugated cardboard
for shipments domestically and/or internationally. |
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*These statements have not been evaluated by the FDA. The product is not intended to diagnose, treat, cure or prevent any diseases. |
© 2011 C'est Si Bon Company |
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